## Engine Installation

1. | Position the engine under the vehicle. Attach the chain hoist to the engine, then lift the engine into position in the vehicle. Reinstall the mounting bolts/support nuts in the sequence given. Failure to follow this sequence may cause excessive noise and vibration, and reduce bushing life.

2. | Install the front sub-frame (A), then secure the under covers with the clips (B).

3. | Install the left front mount/bracket assembly (M/T).

4. | Install the rear mount mounting bolts.

5. | Lower the hoist.

6. | Loosely install the side engine mount/bracket assembly (A), then loosen the upper bracket mounting nut (B). M/T: CVT:

7. | Install the ground cable (C).

8. | Push the engine to the side engine mount side until the mount bracket contacts the stud bolt, then tighten the nut (A). Check mount-to-bracket clearance. They should be 6 mm (0.2 in.) and more. If the clearance out of tolerance, adjust the clearance.

9. | Tighten the mounting bolts (A), then tighten the support nuts (B).

10. | Install the transmission mount bracket (A), then tighten the support bolt/nuts and mounting bolt in the numbered sequence shown. M/T: CVT:

11. | Install the ground cable (B).

12. | Remove the chain hoist from the engine.

13. | Raise the hoist to full height.

14. | Install the steering gearbox on the front sub-frame.

15. | Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring ‘‘clicks'' into place in the differential and intermediate shaft.

16. | Connect the suspension lower arm ball joints.

17. | Connect the stabilizer links.

18. | Install the Three Way Catalytic Converter (TWC) (A); use new gaskets (B) and new self locking nuts (C).

19. | Connect the primary Heated Oxygen Sensor (primary HO2S) connector (D) (except KU model) or Heated Oxygen Sensor (HO2S) connector (D) (KU model).

20. | Connect the secondary Heated Oxygen Sensor (secondary HO2S) connector (E) (except KU model).

21. | Install the Automatic Transmission Fluid (ATF) cooler hoses (CVT).

22. | Install the condenser fan shroud.

23. | Install the A/C compressor (A), then connect the compressor clutch connector (B).

24. | Install the splash shield.

25. | Lower the hoist.

26. | Install the upper radiator hose (A) and lower radiator hose (B).

27. | Install the heater hoses.

28. | Install the shift cable (A) using the plastic washer (B), washer (C), and new cotter pin (D) (CVT).

29. | Install the select cable (A) and shift cable (B) using the plastic washers (C), washers (D), and new cotter pins (E) (M/T).

30. | Install the clutch slave cylinder (A) and clutch line bracket mounting bolt (B) (M/T).

31. | Install the Evaporative Emission (EVAP) canister hose (A) and brake booster vacuum hose (B).

32. | Install the battery cables (A) on the under-hood fuse/relay box, then install the harness clamp(s) (B). LHD models: RHD models:

33. | Connect the wire harness connector (C).

34. | Push the Engine Control Module (ECM)/Powertrain Control Module (PCM) connectors through the bulkhead, then install the grommet (A). LHD models: RHD models:

35. | Install the harness clamps (B).

36. | Connect the ECM/PCM connectors (A) and main wire harness connector (B). LHD models: RHD models:

37. | Install the battery base (A), then install the harness clamps (B).

38. | Install air cleaner housing.

39. | Install the battery.

40. | Install the throttle cable, then adjust the cable.

41. | Install the fuel feed hose.

42. | Install the drive belt and adjust it.

43. | Clean the battery posts and cable terminals with sandpaper, then assemble them and apply grease to prevent corrosion.

44. | Check that the transmission shifts into gear smoothly (M/T).

45. | Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch (CVT).

46. | Inspect for fuel leaks. Turn the ignition switch ON (II) (do not operate the starter) so that the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.

47. | Refill the engine with engine oil.

48. | Refill the transmission with fluid: Manual transmission CVT

49. | Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open.

50. | Inspect the idle speed.

51. | Inspect the ignition timing.

52. | Check the wheel alignment.