## M/T Countershaft Reassembly

### Exploded View

Special Tools Required
Driver, 40 mm I.D. ( 07746-0030100)

Attachment, 25 mm I.D. ( 07746-0030200)
Attachment, 30 mm I.D. ( 07746-0030300)
Attachment, 35 mm I.D. ( 07746-0030400)
NOTE: Refer to the Exploded View, as needed during this procedure.

1. | Clean all the parts in solvent, dry them, and apply lubricant all contact surfaces.

2. | Install the needle bearing (A), 1st gear (B), and friction damper (C) on the shaft.

3. | Install the 1st gear synchro ring (D) and synchro spring (E) on the shaft.

4. | Align the fingers (A) on the friction damper with the grooves (B) on the 1st/2nd synchro hub (C), then install the 1st/2nd synchro hub onto the shaft.

5. | Install the reverse gear (A), synchro spring (B), and synchro ring (C) on the shaft.

6. | Install the distance collar (A) and friction damper (B), then align the fingers (C) on the friction damper and grooves (D) in the 1st/2nd synchro hub.

7. | Install the needle bearing (A) and 2nd gear (B).

8. | Install the 3rd gear (A) using the special tools and a press (B).

9. | Install the 4th gear (A) using the special tools and a press (B).

10. | Install the 5th gear (A) using the special tools and a press (B).

11. | Install the ball bearing (A) using the special tools and a press (B).

12. | Install the ball bearing (A) using the special tools and a press (B).

13. | Install the 22 mm spring washer (A) and 22 mm locknut (left-hand threads) (B).

14. | Securely clamp the countershaft assembly in a bench vise with wood blocks.

15. | Torque the new locknut to 108 N·m (11.0 kgf·m, 79.6 lbf·ft), then loosen it and torque it again to the same value. Stake the locknut tab into the groove.