## Manual Transmission Installation

1. | Check the two dowel pins are installed in the clutch housing.

2. | Apply Urea Grease UM264 (P/N 41211-PY5-305) to the release fork (A) and the release bearing (B). Install the release fork and the release bearing.

3. | Place the transmission on the transmission jack, and raise it to the engine level.

4. | Install the lower transmission mounting bolts.

5. | Install the air cleaner stay.

6. | Install the front transmission mount.

7. | Install the clutch cover.

8. | Install the rear transmission mount bracket (A) and the rear transmission mount (B).

9. | Support the sub-frame with a 4 x 4 x 40 in. piece of wood and a jack.

10. | Install the front sub-frame (A) and the new front sub-frame mounting bolts (B).

11. | Install the three rear transmission mount bracket bolts.

12. | Install the two power steering gearbox bracket bolts.

13. | Install the two power steering gearbox bracket bolts.

14. | Install the two sub-frame stay bolts.

15. | Install the driveshafts.

16. | Install the heat cover (A) and the bolts (B). NOTE: Tighten the three bolts in number of the order.

17. | Install the ball joints (A), nuts (B) and the new cotter pins (C).

18. | Connect the lower arms (D), and install castle nuts (E) and the spring clips (F).

19. | Connect the ball joint pins (G) to the stabilizers (H), and install the nuts (I). Insert a 5 mm Allen wrench (J) in the top of the ball joint pins, and tighten the nuts.

20. | Install the new spindle nuts (K).

21. | Install the splash shield.

22. | Install the transmission mount bracket.

23. | Install the one upper transmission mounting bolt.

24. | Remove the chain hoist and engine hanger from the engine.

25. | Connect the vehicle speed sensor (VSS) connector (A), then install the oxygen sensor clip (B).

26. | Install the cable bracket (A) and cables (B).

27. | Connect the back-up light switch connector (A), then install the harness clips (B).

28. | Install the boot (A).

29. | Apply Urea Grease UM264 (P/N 41211-PY5-305) to the end of the slave cylinder rod. Install the slave cylinder (B). Take care not to bend the clutch line.

30. | Align the reference mark, install the hose to the clip (C).

31. | Install the battery tray (A), ground cable (B) and harness clip (C).

32. | Install the air cleaner housing.

33. | Install the battery. Connect the positive (+) cable first, then the negative (-) cable to the battery.

34. | Refill the transmission fluid.

35. | Test-drive the vehicle.

36. | Check the clutch operation.

37. | Check the transmission for noise and smooth operation.

38. | Check the front wheel alignment.

39. | Enter the anti-theft code for the radio, then enter the customer's radio station presets.