## M/T Shift Forks Clearance Inspection

NOTE: The synchro sleeve and synchro hub should be replaced as a set.

1. | Measure the clearance between each shift fork (A) and its matching synchro sleeve (B). If the clearance exceeds the service limit, go to 2.
Standard: | 0.35-0.65 mm (0.014-0.026 in.)
Service Limit: | 1.0 mm (0.04 in.)

2. | Measure the thickness of the shift fork (A) fingers. If the thickness of the shift fork finger is not within the standard, replace the shift fork with a new one. If the thickness of the shift fork finger is within the standard, replace the synchro sleeve with a new one.
Standard:
1st/2nd, 3rd/4th shift forks: | 7.4-7.6 mm (0.29-0.30 in.)
5th shift fork: | 6.7-6.9 mm (0.26-0.27 in.)

3. | Measure the clearance between the shift forks (A) and the shift arm (B). If the clearance exceeds the service limit, go to 4.
Standard: | 0.2-0.5 mm (0.008-0.020 in.)
Service Limit: | 0.62 mm (0.024 in.)

4. | Measure the width of the shift arm (A). If the width of the shift arm is not within the standard, replace the shift arm with a new one. If the width of the shift arm is within the standard, replace the shift fork or shift piece with a new one.
Standard: | 12.9-13.0 mm (0.508-0.512 in.)